⚡ Introduction: Your E-Rickshaw’s Heart is the Battery
If your e-rickshaw isn’t performing the way it used to — maybe the mileage is low, charging takes forever, or it just dies halfway through the day — chances are the battery is crying for attention.
Batteries are the heart of your e-rickshaw. When they work, you cruise smoothly. When they don’t… well, you’re stuck, literally.
In this blog, we break down the most common battery problems in e-rickshaws and give you simple, real-world solutions that work. Let’s get rolling!
🛑 Problem 1: The Battery Drains Too Fast
Symptoms:
You fully charge your rickshaw, but by lunchtime it’s already struggling.
Why It Happens:
- Overcharging or undercharging
- Battery is too old
- Loose connections or corroded terminals
- Low-quality battery brand
How to Fix It:
✅ Use a smart charger that cuts off automatically.
✅ Never overcharge — unplug when it’s done.
✅ Clean and tighten all terminal points.
✅ If it’s over 2 years old, it might be time to replace it.
🕰️ Problem 2: Charging Takes Forever (or Doesn’t Happen)
Symptoms:
Plug it in all night… but the charge still isn’t full.
Why It Happens:
- Faulty charger
- Damaged charging socket
- Weak internal battery cells
- Power fluctuations at your charging point
Quick Fixes:
✅ Try your charger on another vehicle to check if it’s working.
✅ Replace a worn-out socket or plug.
✅ Use a voltage stabilizer to protect your charger.
✅ Still not charging? Get your battery tested at a service center.
🔥 Problem 3: Battery Gets Hot — Too Hot
Symptoms:
The battery feels like it could fry an egg on top.
Why It Happens:
- Charging right after driving
- No airflow or poor ventilation
- Short circuit inside battery
- Wrong charger rating
What You Can Do:
✅ Let the battery cool for 15–30 minutes before charging.
✅ Always park in shaded, ventilated spots.
✅ Make sure your charger matches the battery’s voltage and AH.
✅ Replace batteries that heat up often — it’s not worth the risk.
📉 Problem 4: Your Mileage is Going Down, Down, Down
Symptoms:
Earlier you could go 100 km — now barely 60.
Why It Happens:
- Battery aging
- Heavy load or passengers
- Poor driving habits
- Low tyre pressure
Fix It Like This:
✅ Check tyre pressure weekly.
✅ Drive smoothly — no hard acceleration or braking.
✅ Reduce weight where possible.
✅ If mileage keeps dropping, get a battery check-up ASAP.
💧 Problem 5: Battery is Swelling or Leaking
Symptoms:
You see cracks, bulges, or some kind of fluid near your battery.
Big Red Flag!
- Internal damage
- Cheap or low-quality battery
- Water seepage
- Excessive deep discharging
Fixes & Precautions:
❌ Stop using it immediately.
✅ Replace with a sealed GEL battery — no leaks, no topping.
✅ Always use splash guards to protect the battery in rainy season.
✅ Buy from trusted brands like Bulock that offer tested, certified EV batteries.
⚙️ Problem 6: Your Battery Doesn’t Match Your Controller
Symptoms:
New battery, same problem — jerky ride, poor pickup, weird noises.
Why?
- Wrong voltage (e.g., using a 60V battery on a 48V system)
- Ampere hour (AH) rating mismatch
- Poor-quality controller
Fix This Fast:
✅ Always match the battery to your motor and controller specs.
✅ Upgrade your controller if needed.
✅ Ask your dealer for a full compatibility check before purchase.
🧪 When Should You Replace the Battery?
Here’s a quick table to help you decide:
| Sign | What to Do |
|---|---|
| Battery over 2 years old | Replace it soon |
| Swelling, leaking or cracked | Replace immediately |
| Drops below 60 km per charge | Test and consider new |
| Frequent breakdowns or no charge | Time for a new battery |
🔧 Tip: Always ask for a performance report before buying a new battery. Brands like Bulock offer GEL-based 12140 and 1225 batteries with long life and solid performance.
🌱 How to Prevent E-Rickshaw Battery Problems (Pro Tips)
You can avoid 90% of issues with the right habits:
✅ Charge daily — don’t skip!
✅ Never drain the battery completely
✅ Don’t keep it plugged in overnight
✅ Clean terminals monthly
✅ Use certified GEL or Lithium batteries
✅ Don’t park under the hot sun or in water-prone areas
✅ Final Thoughts: Small Fixes. Big Difference.
Let’s face it — e-rickshaw battery problems are frustrating. But most of them? They’re preventable. A little care goes a long way in boosting battery life, improving mileage, and saving repair costs.
Don’t wait until your rickshaw dies in the middle of a ride. Follow the tips above and you’ll enjoy smoother journeys, better earnings, and peace of mind.
📞 Need Help Choosing or Fixing a Battery?
Visit 👉 www.bulock.in or call us at +91–8981225087.
We offer powerful, long-lasting EV batteries and expert guidance — all under one roof.
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